Commercial Fleet Fuel Cards for Small Fleets

November 26, 2025
4 mins
Nomad
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Fuel is the largest operating expense most fleets can’t see clearly. Commercial fuel cards exist to change that. They’re not just payment tools; they’re control systems. 

Owner-operators and small fleets feel the squeeze first. Without buying power, you’re stuck paying retail at the pump while larger carriers benefit from negotiated rates and structured fuel programs. Every fill-up costs more. Every mile eats into profit. And over time, those extra cents per gallon quietly add up.

The problem isn’t size. It’s access.

Modern fleet fuel cards level the playing field. They give smaller operations the same pricing power, and spending controls used by the largest carriers, without the complexity. When fuel is managed with intention, cost control stops being reactive and starts becoming strategic.

Here’s how to build fuel cards into your operation - and why doing nothing is costing you more than you think.

Why Small Fleets Pay More Per Mile

On paper, a five-truck fleet should be efficient. In practice, fuel spend often tells a different story. Drivers fuel wherever it’s convenient. Receipts disappear. Transactions get reviewed days, or weeks, after they happen. Without centralized oversight or consistent pricing, costs creep in quietly and compound fast. Large fleets don’t win because they drive more miles. They win because they control how those miles are fueled.

They buy consistently, monitor in real time, and eliminate blind spots. Small fleets operating without those tools end up paying, even when running lean. To understand how wide that gap really is, let’s look at how fuel costs compare across different fleet sizes, using data from the American Transportation Research Institute:

Fleet Size Specialized (Fuel Cost/Mile) Truckload (Fuel Cost/Mile)
Fewer than five trucks $0.536 $0.565
Five to 25 trucks $0.553 $0.510
26 to 100 trucks $0.572 $0.462
101 to 250 trucks $0.551 $0.445
251 to 1,000 trucks $0.514 $0.436
Over 1,000 trucks $0.391 $0.436

Here’s where the cost gap actually comes from:

  • No pricing leverage: Large fleet managers often negotiate lower wholesale rates or get rebates based on high-volume fuel transactions.
  • Limited oversight: Without card controls, drivers make expensive stops, buy premium fuel, or top up multiple times a day.
  • Manual processes: Relying on physical receipts or spreadsheets leaves you prone to human error.
  • Lack of route optimization: Refueling at random stations increases cost per gallon and adds unnecessary mileage.

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Source: Shutterstock

How Fuel Cards Actually Change the Economics for Small Fleets

Used correctly, fuel cards aren’t just a way to pay for fuel; they’re how small fleets buy fuel like large carriers do. Here’s what that looks like in practice.

Control Spending at the source

Efficiency starts with boundaries. When fuel purchases aren’t guided by clear rules, costs drift. Drivers fill up off-route, choose higher-priced options fuel, or make extra stops that add zero value. To mitigate these risks, assign a fuel card to each driver and set daily limits This will provide real-time alerts when rules are broken.

Fill Up at the Lowest Price on Every Route

Your discount network should match your route, not force you to change it. With a wide-network fleet card, use fuel finder tools to locate the most affordable stations along regular routes. This cuts costs across your entire fleet without relying on off-route detours or overpriced stops.

Automate Bookkeeping and Save Time

Tracking fuel manually eats time most fleet owners don’t have. Fuel cards automatically log every transaction with the details already attached: where it was purchased, how much, and at what price. Reports are ready when you need them, without the scramble.

Project Realistic Savings

Even small improvements matter. If one truck costs around $4,000 a month to fuel, small savings add up. Across a few trucks, that’s real money, money that can go back into the business instead of disappearing at the pump.

FAQs About Commercial Fleet Fuel Cards

Are fleet fuel cards worth it?

Yes, but look for the right fuel card. The best fuel cards give you purchase controls, driver-level tracking, and built-in reporting tools for bookkeeping. Otherwise, you’re just changing how you pay, not how much you pay.

What is a commercial fleet card?

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It’s a specialized payment card used to manage fuel expenses. Unlike cash or personal credit cards, it gives you exclusive discounts at participating fuel stations.

What stations take a fuel fleet card?

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It depends on the provider. Some fleet cards only work within a limited network, which can force drivers to refuel off-route and pay the full cost. To maximize savings, choose a provider with an extensive nationwide network so your preferred stations are always covered.

In Summary

  • Small fleets pay up to $0.14 more per mile in fuel costs compared to larger carriers, according to ATRI data.
  • Without fuel cards, you lose discounts and controls.
  • Commercial fleet cards help manage fuel spend, automate reports, and eliminate manual admin.
  • Look for a card with wide network coverage, real-time tracking, and rebates that scale with your usage.

Fuel Smarter With Nomad

At Nomad, we don’t believe fuel savings should be reserved for the big carriers. Every fleet, no matter the size, deserves access to smarter fueling. That’s why we built a fuel management solution that actually levels the playing field. Our growing network helps you save at hundreds of stations across North America, so your trucks can fuel up without leaving money on the table.

Whether you’re running a single truck or managing a hundred, we’ll help you find a solution that fits your fleet, and your bottom line. Speak with our team today and see how smarter fueling can drive real results.

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